Assessor Resource

RIIPRO203D
Operate programmable logic control systems

Assessment tool

Version 1.0
Issue Date: May 2024


This unit develops a participant’s skills and knowledge required to operate programmable logic control (PLC) systems in Extractive.

This unit is appropriate for those working in operational roles.

No licensing, legislative or certification requirements apply to this unit at the time of publication

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)



Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

1. Prepare for programmable logic control systems operations

1.1 Access, interpret and apply programmable logic control systems documentation and ensure the work activity is compliant

1.2 Obtain, read, interpret, clarify and confirm work requirements

1.3 Identify and apply the functions of the PLC to the activity

1.4 Conduct equipment/plant walk around

1.5 Identify and locate the plant’s equipment by name, number/code and function

1.6 Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency

2. Monitor and control operations

2.1 Carry out pre-start, start-up and shutdown of the plant completely or partially in the sequence necessary to avoid plant or equipment damage or injury to personnel

2.2 Monitor and control operations within the equipment limitations, maintaining plant efficiency and effectiveness

2.3 Act on or report monitoring systems and alarms

2.4 Complete the work plan

2.5 Maintain, process and pass on records and reports

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies relevant documentation, policies and procedures

implements the requirements, procedures and techniques for the safe, effective and efficient completion of the operation of programmable logic controllers (PLCs) including:

conducting prestart checks and shut-down operations

applying diagnostic techniques

selecting and using relevant tools

working wearing personal protective equipment

conducting operational maintenance

working in confine space

using alarm/monitoring and control systems

applying keyboard skills

works effectively with others to undertake and complete the operation of programmable logic controllers (PLCs) that meets all of the required outcomes including:

using a range of communications techniques and equipment to convey information to others

complying with written and verbal reporting requirements and procedures

clarifying work requirements and instructions

demonstrates completion of the operation of programmable logic controllers (PLCs) that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

completing walk around check on plant and confirming operational status

completing the work plan

carry out pre-start, start-up and shutdown procedures

monitor and control operations on programmable logic control systems

identify and respond to alarms and signals

The candidate must demonstrate knowledge in operating programmable logic control systems through:

site product characteristics

applying process control pre-start, start-up, operating and shutdown procedures and techniques

plant components functions, characteristics, technical capability and limitations

using process control breakdown procedures

using plant isolation procedures

using process control system corrective procedures

contaminant issues

An assessor of this unit must satisfy the requirements of the NVR/AQTF or their successors; and Industry regulations for certification and licensing; and,

this unit must be assessed in the context of this sector’s work environment; and,

this unit must be assessed in compliance with relevant legislation/regulation and using policies, procedures, processes and operational manuals directly related to the industry sector for which it is being assessed; and,

assessment may be conducted in conjunction with the assessment of other Units of Competency; and,

assessment must confirm consistent performance can be applied in a range of relevant workplace circumstances; and,

assessors must demonstrate the performance evidence, and knowledge evidence as outlined in this Unit of Competency, and through the minimum years of current* work experience specified below in an Industry sector relevant to the outcomes of the unit; or,

where the assessor does not meet experience requirements a co-assessment or partnership arrangement must exist between the qualified assessor and an Industry subject matter expert. The Industry subject matter expert should hold the unit being assessed (or an equivalent unit) and/or demonstrate equivalence of skills and knowledge at the unit level. An Industry technical expert must also demonstrate skills and knowledge from the minimum years of current work experience specified below in the Industry sector, including time spent in roles related to the unit being assessed; and,

assessor and Industry subject matter expert requirements differ depending on the Australian Qualifications Framework Level (AQF) of the qualification being assessed and/or Industry Sector as follows:

Industry sector

AQF** Level

Required assessor or Industry subject matter expert experience

Drilling, Metalliferous Mining, Coal Mining, Extractive (Quarrying) and Civil Construction

1

1 Year

2

2 Years

Drilling, Coal Mining and Extractive (Quarrying)

3-6

3 Years

Metalliferous Mining and Civil Construction

3-6

5 Years

Other sectors

Where this Unit is being assessed outside of the Resources and Infrastructure Sectors assessor and/or Industry subject matter expert experience should be in-line with industry standards for the sector in which it is being assessed and where no Industry standard is specified should comply with any relevant regulation.

*Assessors can demonstrate current work experience through employment within Industry in a role relevant to the outcomes of the Unit; or, for external assessors this can be demonstrated through exposure to Industry by conducting frequent site assessments across various locations.

**Where a unit is being delivered outside of a Qualification the first numeric character in the Unit code should be considered to indicate the AQF level


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

1. Prepare for programmable logic control systems operations

1.1 Access, interpret and apply programmable logic control systems documentation and ensure the work activity is compliant

1.2 Obtain, read, interpret, clarify and confirm work requirements

1.3 Identify and apply the functions of the PLC to the activity

1.4 Conduct equipment/plant walk around

1.5 Identify and locate the plant’s equipment by name, number/code and function

1.6 Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency

2. Monitor and control operations

2.1 Carry out pre-start, start-up and shutdown of the plant completely or partially in the sequence necessary to avoid plant or equipment damage or injury to personnel

2.2 Monitor and control operations within the equipment limitations, maintaining plant efficiency and effectiveness

2.3 Act on or report monitoring systems and alarms

2.4 Complete the work plan

2.5 Maintain, process and pass on records and reports

Evidence is required to be collected that demonstrates a candidate’s competency in this unit. Evidence must be relevant to the roles within this sector’s work operations and satisfy all of the requirements of the performance criteria of this unit and include evidence that the candidate:

locates and applies relevant documentation, policies and procedures

implements the requirements, procedures and techniques for the safe, effective and efficient completion of the operation of programmable logic controllers (PLCs) including:

conducting prestart checks and shut-down operations

applying diagnostic techniques

selecting and using relevant tools

working wearing personal protective equipment

conducting operational maintenance

working in confine space

using alarm/monitoring and control systems

applying keyboard skills

works effectively with others to undertake and complete the operation of programmable logic controllers (PLCs) that meets all of the required outcomes including:

using a range of communications techniques and equipment to convey information to others

complying with written and verbal reporting requirements and procedures

clarifying work requirements and instructions

demonstrates completion of the operation of programmable logic controllers (PLCs) that safely, effectively and efficiently meets all of the required outcomes on more than one (1) occasion including:

completing walk around check on plant and confirming operational status

completing the work plan

carry out pre-start, start-up and shutdown procedures

monitor and control operations on programmable logic control systems

identify and respond to alarms and signals

The candidate must demonstrate knowledge in operating programmable logic control systems through:

site product characteristics

applying process control pre-start, start-up, operating and shutdown procedures and techniques

plant components functions, characteristics, technical capability and limitations

using process control breakdown procedures

using plant isolation procedures

using process control system corrective procedures

contaminant issues

An assessor of this unit must satisfy the requirements of the NVR/AQTF or their successors; and Industry regulations for certification and licensing; and,

this unit must be assessed in the context of this sector’s work environment; and,

this unit must be assessed in compliance with relevant legislation/regulation and using policies, procedures, processes and operational manuals directly related to the industry sector for which it is being assessed; and,

assessment may be conducted in conjunction with the assessment of other Units of Competency; and,

assessment must confirm consistent performance can be applied in a range of relevant workplace circumstances; and,

assessors must demonstrate the performance evidence, and knowledge evidence as outlined in this Unit of Competency, and through the minimum years of current* work experience specified below in an Industry sector relevant to the outcomes of the unit; or,

where the assessor does not meet experience requirements a co-assessment or partnership arrangement must exist between the qualified assessor and an Industry subject matter expert. The Industry subject matter expert should hold the unit being assessed (or an equivalent unit) and/or demonstrate equivalence of skills and knowledge at the unit level. An Industry technical expert must also demonstrate skills and knowledge from the minimum years of current work experience specified below in the Industry sector, including time spent in roles related to the unit being assessed; and,

assessor and Industry subject matter expert requirements differ depending on the Australian Qualifications Framework Level (AQF) of the qualification being assessed and/or Industry Sector as follows:

Industry sector

AQF** Level

Required assessor or Industry subject matter expert experience

Drilling, Metalliferous Mining, Coal Mining, Extractive (Quarrying) and Civil Construction

1

1 Year

2

2 Years

Drilling, Coal Mining and Extractive (Quarrying)

3-6

3 Years

Metalliferous Mining and Civil Construction

3-6

5 Years

Other sectors

Where this Unit is being assessed outside of the Resources and Infrastructure Sectors assessor and/or Industry subject matter expert experience should be in-line with industry standards for the sector in which it is being assessed and where no Industry standard is specified should comply with any relevant regulation.

*Assessors can demonstrate current work experience through employment within Industry in a role relevant to the outcomes of the Unit; or, for external assessors this can be demonstrated through exposure to Industry by conducting frequent site assessments across various locations.

**Where a unit is being delivered outside of a Qualification the first numeric character in the Unit code should be considered to indicate the AQF level

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
documentation and ensure the work activity is compliant 
Obtain, read, interpret, clarify and confirm work requirements 
Identify and apply the functions of the PLC to the activity 
Conduct equipment/plant walk around 
Identify and locate the plant’s equipment by name, number/code and function 
Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency 
Carry out pre-start, start-up and shutdown of the plant completely or partially in the sequence necessary to avoid plant or equipment damage or injury to personnel 
Monitor and control operations within the equipment limitations, maintaining plant efficiency and effectiveness 
Act on or report monitoring systems and alarms 
Complete the work plan 
Maintain, process and pass on records and reports 
Access, interpret and apply programmable logic control systems documentation and ensure the work activity is compliant 
Obtain, read, interpret, clarify and confirm work requirements 
Identify and apply the functions of the PLC to the activity 
Conduct equipment/plant walk around 
Identify and locate the plant’s equipment by name, number/code and function 
Obtain and interpret emergency procedures, and be prepared for fire/accident/emergency 
Carry out pre-start, start-up and shutdown of the plant completely or partially in the sequence necessary to avoid plant or equipment damage or injury to personnel 
Monitor and control operations within the equipment limitations, maintaining plant efficiency and effectiveness 
Act on or report monitoring systems and alarms 
Complete the work plan 
Maintain, process and pass on records and reports 

Forms

Assessment Cover Sheet

RIIPRO203D - Operate programmable logic control systems
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

RIIPRO203D - Operate programmable logic control systems

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: